Extractables
 

Extractables are defined as “compounds that can be extracted from elastomeric, plastic compounds or coatings of the container and closure systems when in the presence of appropriate solvents under vigorous conditions.”

The Regulatory guidelines indicate that an extractables profile should be determined for all materials that contact the drug or patient directly and during the early stages of development candidate materials should be “screened” as to their suitability on this basis.


Two stage approach

Rapra has developed a two-stage approach to extractables profiling of polymeric components

A Qualitative Compositional Analysis (QCA)

A QCA will enable clients to specify the most appropriate suite of analytical tests and conditions in a subsequent control extraction study and more importantly to ensure that any potential extractables/migrants are not overlooked,

Information relating to the composition of polymers or rubbers, especially specific data relating to the additive package and low molecular weight species such as monomers, solvents and initiators must also be considered. (These types of compounds are typically those with the highest potential to migrate from the polymer into the drug matrix).

This information may already be available from the manufacturer (material specification datasheets) and may include some or all of the following depending on the polymer type:

Monomers
Initiators
Antioxidants
Antistatic Agents
Heat Stabilisers
Lubricants/Process Aids/Plasticisers
UV Absorbers
Fillers
Flame Retardants
Modifiers (e.g. Impact)
Coupling Agents

In cases where this information is not available from the manufacturer or is not considered to be reliable, then the data must be gained from analytical studies.

In addition, the information gained from the manufacturer of the bulk polymer would not cover any potential extractables that may have contaminated the surface, been absorbed into the polymer matrix, or been generated during the processing, handling and storage of the polymer in its lifetime. Again analytical studies will be required to identify such additional species.

Although there is no one analytical technique that could cover the identification of all of these potential migrants, Rapra has developed a robust protocol to rationalise the testing required.

Interested in the details covered here, then why not contact us?

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